Tap-Drill Selector
 

*DRILL SIZES FOR
Free Cutting Metals Steel, Aluminum Copper and Copper Alloys

Tap Size

**DRILL SIZES FOR
Hard or Tough Metals Carbon & Alloy Steel, Heat Treated Steels, Stnls Steels

Diameter

Threads Per Inch

Drill Size

Decimal

UNC

UNF

Drill Size

Decimal

56

.0465

0

 

80

3/64

.0469

53

.0595

1

64

 

53

.0595

53

.0595

 

72

53

.0595

51

.0670

2

56

 

50

.0700

50

.0700

 

64

49

.0730

48

.0760

3

48

 

46

.0810

46

.0810

 

56

45

.0820

44

.0860

4

40

 

43

.0890

43

.0890

 

48

42

.0935

39

.0995

5

40

 

38

.1015

38

.1015

 

44

37

.1040

36

.1065

6

32

 

7/64

.1094

33

.1130

 

40

32

.1160

29

.1360

8

32

 

29

.1360

29

.1360

 

36

28

.1405

26

.1470

10

24

 

24

.1520

5/32

.1562

 

32

21

.1590

11/64

.1719

12

24

 

16

.1770

15

.1800

 

28

14

.1820

8

.1990

1/4

20

 

6

.2040

3

.2130

 

28

7/32

.2188

F

.2570

5/16

18

 

14/64

.2656

I

.2720

 

24

J

.2770

5/16

.3125

3/8

16

 

P

.3230

Q

.3320

 

24

R

.3390

U

.3680

7/16

14

 

3/8

.3750

W

.3860

 

20

25/64

.3906

27/64

.4219

1/2

13

 

7/16

.4375

29/64

.4531

 

20

29/64

.4531

31/64

.4844

9/16

12

 

1/2

.5000

1/2

.5000

 

18

33/64

.5156

17/32

.5312

5/8

11

 

35/64

.5469

9/16

.5625

 

18

37/64

.5781

21/32

.6562

3/4

10

 

43/64

.6719

11/16

.6875

 

16

45/364

.7031

49/64

.7656

7/8

9

 

25/32

.7812

51/64

.7969

 

14

13/16

.8125

7/8

.8750

1

8

 

57/64

.8906

59/64

.9219

 

12

15/16

.9375

*Drill sizes recommended for "Free Cutting Materials" produces 65-75% of thread.
**For "Hard or Rough Materials", 60-70% of thread.

TAPPING TIPS
Strength of tapped holes: Strength tests show that any increase over 60% of thread for the tapped holes does not increase static strength of fastening. Bolts break at 55% of engagement. Tapping blind holes: Drill hole deep enough to accommodate chips. Tap breakage: If difficulty or breakage occurs, check drill size in view of material hardness and make sure tap is sharp. Breaking small drills: Small drills (1/8" and under) break easily when they are not run at high speeds. Difficulty in drilling: If starting drill is difficult, thinning web of drill at the point solves this problem. Class of fit: Most commercial bolts and screws are made to fit 2A external thread standards, which fit with 2B tapped threads.

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